Virginia Home Features Panels that Span from Wall to Ridge Beam

Virginia Home Features Panels that Span from Wall to Ridge Beam

ACME Panel and Taylor Hollow Construction recently built a 3000-square-foot house without traditional trusses. 

To accomplish this feat, ACME Panel manufactured 22-foot-long roof SIP panels, that included the span from ridge beam to wall as well as overhang and pitch. 

The extra-long panels allowed for true vaulted ceilings without beams traversing them, creating the aesthetic the homeowner desired. It also simplified supply chain logistics because trusses did not have to be ordered separately. Finally, less dimensional lumber meant the house was built with a more sustainable process. 

Because of the thickness of the panels, each panel was strong enough to make the span independently with ACME’s standard spline connection. Because ACME had previously spent time and money developing a Code Report, ACME is able to figure out exactly how far each panel can safely span, creating unique and longer panels than some other companies. Because there were no trusses, the home utilized a Ridge Beam with vertical supports in strategic places. 

The design also did not sacrifice energy efficiency. In fact, an air leakage test revealed the house scored a .68 ACH50, which is an impressive score, even for SIPs.

ACME Panel Recently Featured in the Journal of Light Construction

ACME Panel Recently Featured in the Journal of Light Construction

Recently, ACME Panel provided the structural insulated panels for a 2024 Journal of Light Construction Case Study home, referred to as the Queen of Zero.

The custom single-family home is a rebuild of a 1901 Queen Anne Victorian style that was previously destroyed in a fire. This time, however, it is being built as a high-performance home.

Located just outside of Washington DC, the owner wanted to rebuild the original home but modernize functional aspects for advancements in energy efficiency, resiliency and comfort.

In an article published in January, JLC attempted to bust a number of SIP myths including cost, technology, and installation requirements. It also featured some lessons for potential builders. The article featured pictures of ACME panels SIPs being installed in the custom home.

The Journal of Light Construction plans to include a number of articles about the home over the coming year, featuring various energy-efficient aspects.

Journal of Light Construction Excerpt

For this particular project, ACME manufactured 6.5-inch-thick panels to the exact specifications for the home. Each panel was labeled for its location and sequence in assembly. The panels were manufactured with pre-made horizontal and vertical chases for electrical wiring.

While SIP panels are practical for a number of different home design styles, featuring a Victorian home is important to bust the myth that SIPs are only a good fit for “production style” homes with minimal architectural features. This particular home is designed to maintain all of its original Victorian charm while exceeding today’s energy standards.

Read more about the Queen of Zero project here.